Embossing Hydraulic Press Model PRH 2200

Oil Hydraulic Press specially designed for embossing aluminium sheets for door Panel production

Embossing Press Model PRH 2200

Pressing Force 2200 ton

With the ‘’balloon’’ type pressing principle

We provide the engineering of the dies too with all the service involved: Definition of the embossing profile according client’s preferences, embossing trials for sampling the profile, designing of the panels’ embossed forms and manufacturing of the dies themselves.

Special Oil Hydraulic Press 2200 M Ton for the embossing of the Aluminium Sheets destined to the Door

Panel fabrication.

The frame is of closed body and incorporated type fabricated by tested quality steel profiles and plates of

suitable thickness to withstand the load and longer life . The frames are stress relieved.

The low noise hydraulic power pack unit is designed as per international practices and assembled with

internationally reputed make components.

Hydraulics and oil tank are mounted at the side of the Press Body.

Precise machining of the structural members is done after normalizing to get the required accuracies like

parallelism between platen and bed and right angularity between bed and the pressing platen.

A special high endurance polyurethane rubber membrane of 7 mm thickness is installed on the upper pressing bed for

providing the embossed form to the Aluminium Sheet positioned on the special relief die below it.

The membrane touches the die after the hydraulic oil is pressed in it conveniently to take the form of the die.

The aluminium sheet of suitable aluminium alloy in HO condition, which is placed in between, is pushed against the die and takes its exact form.

The Pressing capacity applied on the formation surface is 2200 M Tons.

Hydraulic pump 10 HP

Maximum working pressure 125 bar

Electrics include PLC with operation panel.

Simple operation of the Press with securities for the operator.

Overall main body dimensions: 1760 x 2000 x 2000 mm, or 7500 x 2000 x 2000 mm including the hydraulics unit, operation panel and the 2 sliding moving die support platforms.

 Application of embossed sheets for Panel Doors manufacturing

An embossing die: 

Embossing die and embosed sheet: 

Hydraulic Press ALCOLOR PPH 1500

Oil Hydraulic Press specially designed for embossing aluminium sheets for door Panel production

Model ALCOLOR PPH 1500

Pressing Force 1500 ton

Special Oil Hydraulic Press 1500 M Ton for the embossing of the Aluminium Sheets destined to the Door

Panel fabrication.

The frame is of closed body and incorporated type fabricated by tested quality steel profiles and plates of

suitable thickness to withstand the load and longer life . The frames are stress relieved.

The low noise hydraulic power pack unit is designed as per international practices and assembled with

internationally reputed make components.

Hydraulics and oil tank are mounted on the upper part of the Press Body.

Precise machining of the structural members is done after normalizing to get the required accuracies like

parallelism between platen and bed and right angularity between bed and the moving platen.

A special polyurethane rubber membrane of 40 mm thickness is attached on the upper moving (and pressing) bed for

providing the embossed form to the Aluminium Sheet positioned on the special relief die below it.

The upper bed is pushing the polyurethane rubber against the aluminium sheet to be embossed with the die below it. The die cavities give to the aluminium sheet its relief form and this way the alum sheet conveniently takes the form of the die. 

6 Hydraulic Cylinders I.D. 360 mm single direction (downwards) and

4 pistons for upwards movement

100 mm stroke

Hydraulic pump 15 HP

Maximum working pressure 250 bar

Time for complete automatic 2 strokes per minute

Sealing packing made by PRADIFA or equal for efficient sealing

Electrics include PLC with operation panel.

Simple operation of the Press with securities for the operator and photocell safety curtains

in the front and the back of the Press open areas for the operators’ protection.

Overall main body dimensions: 3200 x 2000 x 3000 mm including hydraulics unit plus electrical and operation panel cubicle, or 7500 x 2000 x 3000 mm including the sliding moving die support platforms

DIPDECOR Decorating by dipping

1. One Stainless Steel Manually operated DIPDECOR Machine suitable for the Decoration of 3 dimensional items by dipping through floating water soluble DIPDECOR film, useful immersion surface dimensions: 1000 x 1000 mm, complete with pump-filtering unit for the maintenance of the dipping bath. Price 10.000 $

2. One water rinsing unit for the manual rinsing and rinsing water collection. Price 7.000 $

3. Collection of various design of DIPDECOR Films, totaling 300 sq meters. Price 2.200 $

Related Videos: http://www.youtube.com/watch?v=s294y_idvNA

                        http://www.youtube.com/watch?v=SxnzJIzjtfg&NR=1&feature=fvwp
                      
                       http://www.youtube.com/watch?v=lm2Qb8S28cw

Armoured Doors STEELCOLOR. Θωρακισμένη Πόρτα ασφαλείας Steelcolor

Entrance Door made out of heavy painted steel sections with stainless steel strips in between.

Χαλύβδινα στραντζαριστά σε συνδιασμό με λάμες από ανοξείδωτο χάλυβα δίνουν ένα όμορφο αισθητικό αποτέλεσμα.

Χαλύβδινη ασφάλεια, απροκάλυπτη !

Όμορφη από την φύση της, Πόρτα ασφαλείας Steelcolor: δεν έχει ανάγκη από πλαστικά ή αλουμίνια για να είναι και όμορφη !

Επίσης και για την ασφάλεια διείσδυσης από τους ακάλυπτους χώρους μέσω πυλωτής:
Ασφάλεια και στην πυλωτή με πόρτα και κάγκελα απομόνωσης του ακάλυπτου της οικοδομής. Απαγορεύομε έτσι την πρόσβαση των επίδοξων διαρρηκτών στον ακάλυπτο από τον δρόμο.

DRYSPAL 2x3 Surface Cleaning Brush Machine

The machine is working dry without spending water and its inherent pollution problems. It is based on a new German technology sanding disc developed by Kemper GmbH, the discs model Original-KEMPER®-Sanding Star.
The aluminium profiles are fed several of the same height in parallel through polyurethane vulcanized and rectified driving rollers in a way that both upper and lower surface are in contact with the rotating brush discs as schematic figure below. The sanding discs are of 200 mm diameter and are at the following sequence:
1 couple upper and lower blocks of special sanding discs Original-KEMPER®-Sanding Star grit 80, 36 pieces each
1 couple upper and lower blocks of special sanding discs Original-KEMPER®-Sanding Star grit 180, 36 pieces each
1 couple upper and lower blocks of special sanding discs Original-KEMPER®-Sanding Star grit 200, 36 pieces each

This way we ensure the cleaning of the aluminium surface and elimination of the bonded chips remaining from the aluminium extrusions cut to length and consequent aging at the extrusion shop.
The quality Original-KEMPER®-Sanding Star is of recent German technology and ensures that no remaining from the sanding discs are left or bolted at the aluminium surface. So we avoid we often have with stainless steel or nylon brushes.

The sanding discs Original-KEMPER®-Sanding Star are so robust and strong that are also used for deburing the aluminium profiles edges. A very interesting feature for avoiding using paper adhesive tape for edge masking when profiles are wood imitation decorated.

In suitable points at the brush friction area there is suitable air injection for taking away the small quantity of brushed dust parts or chips or other impurities in the closed space around the brushes and profiles. A second air sucking circuit through cyclone and final filter is ensuring the maintenance of a negative pressure in the closed space of the machine so dust or impurities are not flying in the working space around the machine. This is an operation like with the powder coating Booths but much safer as the brushing machine booth has much smaller openings, so negative pressure is created easily and there is no risk of working environment contamination.

At the front of the Machine there is an upper opening plexiglass door, formatting one side of the brushing area booth as above described.

There is a free roller loading in feed table and a 7 meter free roller unloading table with the WAP put-at-side option for the automatic lateral movement and accumulation of the brushed aluminium profiles.

Weight: approx 1000 Kg
Motors 6 by 2 Kw each
Profile driving motors: 2 by 0,5 Kw each
Dust aspiration ventilator: 2 kw
Total motor power installed: 14 kw

Feed profiles velocity: 6 to 25 m/min

Total width of profiles’ feed: 300 mm

Production capacity of architectural profiles: up to 4 tons per hour

Depending on the profiles to be brushed and the required finish, other kind of brushes could be mounted too

SUBLIDECOR 700 Sublibag 1x10 in july 2005

Operation of the machine is shown at our manufacturing plant operated by ourselves, the machine manufacturers. We are experienced in manufacturing the machine but not in operating it. Actually our clients, after a few weeks experience, they operatre it much quicker and get much more decorated profiles per hour.

Η φιλοσοφία ΑΛΚΟΛΟΡ

Η φιλοσοφία της Alcolor

Η συνεχής έρευνα για τις καλύτερες πρώτες ύλες.
Η διαρκής μελέτη των απαιτήσεων του κλάδου σε κάθε στάδιο.
Η αναζήτηση και συνεργασία με τους μεγαλύτερους οίκους του εξωτερικού.
Η υποστήριξη και εφαρμογή της τελευταίας τεχνολογίας στα μηχανήματα μας.
Η άμεση επαφή με τον πελάτη, η παροχή τεχνογνωσίας και υποστήριξης, το εξειδικευμένο service, οι υψηλές προδιαγραφές και τα πιστοποιητικά, είναι η εγγύηση μας για το καλύτερο τελικό προϊόν.

Αυτά είναι τα πλαίσια και η δομή πάνω στην οποία είναι χτισμένη όλη η φιλοσοφία της ΑΛΚΟΛΟΡ.

Στα πλαίσια αυτά προμηθεύουμε τις βιομηχανίες παραγωγής, εμπορίας και βαφής προφίλ αλουμινίου με σειρά μηχανημάτων βαφής και διακόσμησης ξύλου με την μέθοδο της σουμπλιχρωμίας SUBLIDECOR, μηχανήματα που κατασκευάζομε στην Ελλάδα και στην Μέση Ανατολή.

Παράλληλα υποστηρίζουμε τους χρήστες της σουμπλιχρωμίας με τις κορυφαίας ποιότητας πρώτες ύλες για την λειτουργία των μηχανών απομίμησης ξύλου, τα χρώματα-βάσεις του οίκου BECKER polveri και τα φιλμ σχεδίων ξύλου του οίκου ΜIROGLIO SUBLITEX.

Επίσης κατασκευάζουμε πλήρη σειρά μηχανημάτων προστασίας και συσκευασίας βαμμένων προφίλ αλουμινίου PTA εφαρμογής αυτοκόλλητης ταινίας προστασίας και WAP συσκευασίας και περιτύλιξης με χαρτί. Υπάρχουν διάφορα μοντέλα αναλόγως την παραγωγικότητα και τις ιδιαιτερότητες κάθε πελάτη.

Διαθέτουμε μία πλήρη σειρά εργαστηριακών οργάνων για τον έλεγχο αντοχής της βαφής των πιστοποιητικών QUALICOAT και ένα εξειδικευμένο ηλεκτρονικό καταγραφικό όργανο μέτρησης θερμοκρασίας φούρνου για τα προφίλ αλουμινίου του οίκου TQC.

Επίσης διαθέτουμε μία γκάμα των κορυφαίων ηλεκτρονικών οργάνων μέτρησης του πάχους βαφής (παχύμετρα) για σιδηρούχο η μη σιδηρούχο υπόστρωμα του οίκου DEFELSKO.

Τέλος διαθέτουμε μία ολοκληρωμένη σειρά αυτόματων η χειροκίνητων συστημάτων ηλεκτροστατικής βαφής πούδρας, τεχνολογίας παλμικής φόρτισης Pulse Power, παγκόσμια πατέντα του Ιαπωνικού οίκου PARKER IONICS.